Our services

SHOT BLASTING & GLAZING

WET PAINTING

MACHINING

ABRASIVE WATERJET CUTTING

BENDING

WELDING

LASER CUTTING

PLASMA & GAS CUTTING

Production from A to Z

Our team consists of highly skilled specialists working with advanced design programs such as SolidWorks, DraftSight, Inventor and others, along with modern CNC equipment. We offer comprehensive services covering the entire production process: from part design and cutting to the manufacturing of complex products, adapting client drawings, optimizing production stages, selecting appropriate materials, surface treatment, and final assembly. We ensure the highest quality and precision at every stage.

PLASMA & GAS CUTTING

These are efficient, cheap and relatively accurate cutting methods for steel processing. Plasma can also be used to cut stainless steel and aluminum. However, due to the high thermal stresses and relatively low accuracy, these methods are usually used to cut workpieces which are further processed, or to cut parts for welded structures. Cutting with plasma or gas can cause bending of the parts, slag formation and also the oxide film inevitably occurs at the cut point.

Main technical data of plasma and gas cutting machine Cortina DS-3100 manufactured by Czech company MGM s.r.o.:

• Plasma source: Thermal Dynamics Pak Master 150XL;

• Maximum thickness of quality plasma cut: 20 mm (carbon non-alloy steel);

• Maximum dividing plasma cut: 38 mm;

• Maximum thickness of gas cut: 230 mm;

• Positioning accuracy: +/- 0.1 mm;

• Table dimensions: 2500 × 13000 mm;

• Maximum workpiece weight: 800 kg/m²;

• Maximum cutting speed: 7.0 m/min;

• Achievable cut quality: in accordance with ISO 9013-2002 requirements.

LASER CUTTING

This is an extremely precise, fast, and clean method for cutting even the smallest details. It is widely used for processing steel, stainless steel, and non-ferrous metals. When cutting carbon steel in a protective nitrogen gas atmosphere, the cut edge remains smoother and cleaner, preventing the formation of an oxide layer.

Our laser cutting equipment consists of machines from Bystronic, one of the world's leading laser manufacturers: CO₂ laser "ByAutonom 3015" and fiber laser "BySprint 3015 Fiber". These machines ensure high precision cutting of various sheet thicknesses. The laser table accommodates workpieces up to 1.5 × 3 m, enabling efficient processing of both small and large components.

Technical features of laser ByAutonom 3015 6.0 kW:

• Sheet cutting range: 3048 × 1524 mm (two changeable tables);

• Maximum sheet thickness: 25 mm (steel), 25 mm (stainless steel), 15 mm (aluminium)

• Positioning speed simultaneous: 169 m/min;

• Acceleration: 30 m/s²;

• Positioning accuracy: +/- 0.1 mm/m;

• Repeatability: +/- 0.05 mm/m.

• Edge detection accuracy: +/- 0.5 mm

  
  

Technical features of fiber laser BySprint 3015 3.0 kW Fiber:

• Sheet cutting range: 3048 × 1524 mm (two changeable tables);

• Maximum sheet thickness: 20 mm (steel), 12 mm (stainless steel), 12 mm (aluminium), 6 mm (brass, copper)

• Positioning speed simultaneous: 140 m/min;

• Acceleration: 12 m/s²;

• Positioning accuracy: +/- 0.1 mm/m;

• Repeatability: +/- 0.05 mm/m.

• Maximum efficiency: up to 4÷6 mm of thickness

WELDING

For welding tasks, as well as in providing other services, we need the maximum versatility, therefore we are using numerically controlled machines by one of the leading manufacturers of welding equipment – German firm EWM Hightech Welding. With the help of these machines we can variously weld not only steel or stainless steel, but also aluminum and other non-ferrous metals.

Main technical features of welding machines manufactured by German company EWM HighTec Welding®:

• Tetrix 180 AC/DC machine with flexible air-cooled welding torches for steel and stainless steel TIG welding;

• Triton 220 AC/DC machine with liquid-cooled torches for TIG welding of steel, stainless steel, aluminium and other non-ferrous metals;

• Wega 351 kompakt – professional heavy duty welding machine for MIG/MAG welding of steel, stainless steel, aluminium and other non-ferrous metals;

• Phoenix 421 Expert Puls and Phoenix 500 Force Arc, Taurus 351 Synergic S can weld thick sheets 30% faster, as these welding machines are equipped with forceArc (ultra hight density arc) function. Used for MIG/MAG and TIG welding of steel, stainless steel, aluminium and other non-ferrous metals.

BENDING

In order to better meet customer needs, alongside with cutting services, we began performing tasks of bending, drilling and threading, as well as welding. We are operating a CNC controlled hydraulic bending machine Amada HFE 170-3 made in 2006, and we are constantly renewing our arsenal of punches and swages to be able to perform a wider range of tasks.

Technical features of hydraulic bending machine Amada HFE 170-3:

• Nominal pressure force: 1700 kN;

• Maximum bend length: 3170 mm;

• Frame distance: 2700 mm;

• Open height: 470 mm;

• Throat depth: 420 mm;

• Bending speed: 10 mm/s.

ABRASIVE WATERJET CUTTING

Of all the industrial methods used for cutting sheet materials, abrasive water jet cutting is the most widely used. This method allows to cut all materials – from the elastic, soft, porous to hard, heat-hardened or multi-layered materials, such as rubber, various plastics, wood, all metals, stone, ceramics, glass, composites, or multi-layered materials consisting of layers of different hardness. The biggest advantage of this method is that workpiece is not exposed to heat during cutting, and no new tensions are created in the cut area.

Currently, we are operating machine ACM 3060 by Resato, the Netherlands. Its technical features:

• Maximum pressure of water: 4130 bar;

• Number of cutting heads: 2;

• Maximum workpiece dimensions: 3000 × 6000 mm;

• Maximum cut thickness: 150 mm;

• Cutting accuracy: +/- 0.1 mm/m;

• Repeatability and positioning: +/- 0.05 mm;

• Cutting speed: 1,0 ÷ 30000 mm/min;

• Acceleration: 500 mm/s².

MACHINING

We are machining large size parts and welded constructions with Japan made two columns five faces machining center OKUMA MCR-A5C 30×65:

• Effective width between columns: 3050 mm;

• Table dimensions (X x Y): 6000×3000 mm;

• Axis travel (X/Y/Z): 6000/3000/1800 mm;

• Maximum spindle speed: 4000 r/min;

• Spindle power: 22 kW;

• Number of tools: 50.

WET PAINTING

We offer professional wet painting services, carried out in a 6x10 meter painting chamber. This method ensures a smooth and even surface coating, regardless of the size or complexity of the product. The painting process is ideal for metal, large structural components, and other surfaces that require high-quality, long-lasting finishes.

When to choose wet painting?

• For large or non-standard-sized items that cannot be processed with powder coating.

• For components intended for heavy industry, requiring special protective layers.

• When a specific paint composition is needed.

• When the material cannot tolerate the high temperatures required for powder coating.

• If a wide range of color, gloss, or texture options is needed.

SHOT BLASTING & GLAZING

We offer glass and shot blasting services designed for efficient surface cleaning, preparation before painting, or achieving decorative finishes. The processes are carried out in a spacious 6x10 meter chamber, ensuring quality even for larger items. This service is ideal for removing old paint, rust, or creating a uniform surface texture to meet diverse requirements.

OTHER SERVICES

Moreover we offer a wide range of the other services to our customers:

• Drilling

• Tapping

• Turning

• Rolling

• Surface treatment

• Testing of welding seams

• Assembling

• Delivery